The system keeps up with their presses, provides a consistent finish, and alleviates their operators even from having to select the right part program.
Hearing device manufacturer Oticon needed a more flexible robot to handle the tiny hearing device components in its production. The company found the ideal solution in the six-axis robot from Danish company Universal Robots.
Even though robots are known as repeatable and not precise, many tools can be used to obtain robust and precise results such as force feedback components, vision systems, laser sensors, probing, active compliance, adaptive machining, closed-loop machining, Leica calibration, etc.
The acquisition cost for the entire system including imaging will have paid itself off in only 10 months with single shifts. If the robot is used for 2 shifts, it will actually have paid itself off in only seven months.
The Kawasaki Robotics project on the existing robotics paint system consisted of upgrading two Kawasaki robots and replacing four Kobelco robots with new Kawasaki robots.
Experience shows that it is not the robots that are the biggest energy consumers, but the entire peripheral equipment.
Designing curvilinear guide or actuator systems can be more difficult than designing linear ones. However, installing such systems can improve payload transportation and handling simplicity and efficiency.
Mining practices have remained largely unchanged over the past 30 years. Accessible deposits are becoming harder to find with valuable deposits increasingly found only in remote areas of the world or in locations down hundreds of feet. These are expensive and dangerous to reach. Mining companies are going to have to deal with that and the best way is to automate the systems so that the human becomes the supervisor, rather than the direct worker.
Continuous innovation and integration of new technologies are key factors for ASYS to meet their customer requirements for higher throughput, higher efficiencies and reduced manufacturing cost. ASYS integrated multiple code checks and verification using Microscan barcode scanners and imagers in their laser marking, handling, labeling and assembly machines.
A turnkey automation provider like Reis, with extensive experience in solar module manufacturing specifically, can help you derive the best configuration for your product and your business plan.
A typical highly productive "selector" uses a voice pick system that directs the robot to a pick location, where he selects the case and solves the three-dimensional puzzle to build the pallet - at a rate of 150 cases per hour, driving over a mile in the process!
The system is being used during all three shifts of the workday and has successfully deburred over 300 different parts. The custom software has stored all of the part recipes and can be instantly recalled when that part is run in the future.
By robotically automating one or more elements of the assembly or packaging line, manufacturers can increase productivity and OEE (overall equipment effectiveness) while enjoying a low total cost of operation (TCO) and quick return on investment (ROI).
There are various factors that make industrial robots such suitable tools for architects, and designers. Especially since architectural projects often require the fabrication of large, complex, three dimensional elements.
No software expertise needed. The robot comes with a touch screen teach pendant as the main method of programming. In teach mode, the robot can be manually moved about its workspace to be taught positions for the program.
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Universal Robots is a result of many years of intensive research in robotics. The product portfolio includes the UR5 and UR10 models that handle payloads of up to 11.3 lbs. and 22.6 lbs. respectively. The six-axis robot arms weigh as little as 40 lbs. with reach capabilities of up to 51 inches. Repeatability of +/- .004" allows quick precision handling of even microscopically small parts. After initial risk assessment, the collaborative Universal Robots can operate alongside human operators without cumbersome and expensive safety guarding. This makes it simple and easy to move the light-weight robot around the production, addressing the needs of agile manufacturing even within small- and medium sized companies regarding automation as costly and complex. If the robots come into contact with an employee, the built-in force control limits the forces at contact, adhering to the current safety requirements on force and torque limitations. Intuitively programmed by non-technical users, the robot arms go from box to operation in less than an hour, and typically pay for themselves within 195 days. Since the first UR robot entered the market in 2009, the company has seen substantial growth with the robotic arms now being sold in more than 50 countries worldwide.