Our Pack Expo booth S-8257 will showcase a new mobile and modular tabletop system featuring vision-guided multiple part feeding and kitting with conveyor tracking and case loading/unloading.

Talking PACK EXPO with Craig Tomita of Universal Robots

Craig Tomita | Universal Robots

Your company will be exhibiting at PACK Expo, what is it that makes this an important event for your company?

This Show is important to Universal Robots because our collaborative robot products are commonly used in loading/unloading applications which are certainly one of the operations of any packaging system.  As opposed to hard automation where a system is pretty much relegated to doing the same thing over and over, collaborative robots can provide a measure of flexibility in terms of usage and application.  One of the added advantages that collaborative robots (or cobots) from Universal Robots provide is the safety.  As a force-sensing robot, our robots in most cases can be used without the need for physical guarding or cages.  Because guarding is not necessary, and because our robots are also low voltage (operating on 110V AC), our robots are mobile and can easily be deployed and redeployed throughout a manufacturing facility as needs change.  Finally, our robots are easy to program and can be programmed by non-programmers.  All of these features and benefits which align very well with the packaging industry are why we exhibit every year at the PACK EXPO.

 

What can a visitor to your booth expect to see this year?

At Universal Robots we like to partner with our Certified Systems Integrators (CSIs) in developing new cobot-assisted applications. Our Pack Expo booth S-8257 will showcase a new mobile and modular tabletop system featuring vision-guided multiple part feeding and kitting with conveyor tracking and case loading/unloading, developed by CSI Allied Technology.
In a market where high mix/low volume is becoming the norm, we believe a robot cell should be modular, flexible, and easy to use. Allied’s new system is scalable and allow for a company to easily make changes when production has new requirements or a new product to run. The UR robots are simple to program from a low and high-level standpoint and holds the collaborative certifications required to support unique, flexible robot cell designs.

The new mobile tabletop system includes:

  1. Intelligent Part Feeder using Vision Guidance to singulate multiple different small parts

  2. Articulating End of Arm Tooling to pick multiple parts

  3. Conveyor Tracking and automation for crowding groups of parts on a conveyor

  4. Variety pack case loading and unloading of cases to be resorted

  5. All self-contained on a mobile tabletop system

 

Any new products you will be introducing?

For this show, we are working on a brand new demo that invites attendees to interact with the UR10 robot by interrupting its palletizing routine by pressing a button, prompting the cobot to present a bottle of water to the attendees. This demo shows several different types of applications/uses for the robot:

Palletizing/de-palletizing with flexible use

This type of application utilizes the UR to remove items from a tray, cart, box, or any other container that can be placed by the robot. After removing the items from a tray, the operator can use the robot for any number of operations, examples would be inspection, machine loading, presenting to an operator, or even manipulating the parts around other equipment.

Interpreting input from outside resources

The UR10 robot is constantly monitoring for a signal from the button and once received, the programming uses a logic check to then maneuver the robot into performing a different action which, in this case, is presenting the water bottle to the person who requested one. Interpreting digital signals or more complex communication allows the UR Robot to perform a multitude of tasks depending on what’s needed and when.

  

When you get a chance to walk the exhibit hall floor yourself, what is it you will be most interested to see?

I am interested in seeing exhibits that currently include standard industrial robots to perform loading/unloading tasks and the opportunity to direct companies and their personnel to our booth to see how their existing systems might benefit from using Universal Robots as a safer and more user-friendly alternative. There are already numerous PACK EXPO exhibitors that are now integrating UR robots in their applications including ADCO Manufacturing, Belden and FP Developments. I always enjoy seeing our cobots in action in other exhibitor booths; ADCO will show an integrated packaging system featuring our UR5 cobot mated to an ADCO model Compact 4 vertical rotary cartoner, FP Developments is demonstrating how our robots can perform both product inspection, filling and labeling of syringes, while Belden has their Lumberg Automation LioN-P μDCU control our UR3 via discrete commands in a pick and place application.
 

PACK Expo has many educational sessions & Demo’s, is your company involved in any of them this year? 

Yes, I’ll be presenting at FP Developments’ in-booth seminar as they demo UR robots with their Robotic Syringe Fillers, a hands-free automatic syringe filling system designed to operate within a typical LAF booth. The presentation is September 26, 11:00-11:30am at booth N-414. .

 

When you book a booth for a tradeshow like this what are your expectations and what does your company hope to accomplish at the event?

Primarily, the expectation is developing awareness.  Collaborative robots are relatively new entrants onto the industrial robot scene.  The concept and benefits of “cobots” are still not widely known.  We find that many visitors to our booth might have heard the term and marvel at how easy they are to program.  Once people become aware of what our cobots can do for them, it’s fun to watch the light bulbs turning ON in their heads!

 

 

Universal Robots USA

Universal Robots USA

Universal Robots was co-founded in 2005 by the company's CTO, Esben Østergaard, who wanted to make robot technology accessible to all by developing small, user-friendly, reasonably priced, flexible industrial robots that are safe to work with. Since the first robot was launched in 2008, the company has experienced considerable growth with the user-friendly robots now sold in more than 50 countries worldwide. The company, which is a part of Teradyne Inc., is headquartered in Odense, Denmark, and has subsidiaries and regional offices in the USA, Spain, Germany, Italy, Czech Republic, China, Singapore, India, Japan, Taiwan and South Korea. For more information, please visit www.universal-robots.com

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Universal Robots - Collaborative Robot Solutions

Universal Robots - Collaborative Robot Solutions

Universal Robots is a result of many years of intensive research in robotics. The product portfolio includes the UR5 and UR10 models that handle payloads of up to 11.3 lbs. and 22.6 lbs. respectively. The six-axis robot arms weigh as little as 40 lbs. with reach capabilities of up to 51 inches. Repeatability of +/- .004" allows quick precision handling of even microscopically small parts. After initial risk assessment, the collaborative Universal Robots can operate alongside human operators without cumbersome and expensive safety guarding. This makes it simple and easy to move the light-weight robot around the production, addressing the needs of agile manufacturing even within small- and medium sized companies regarding automation as costly and complex. If the robots come into contact with an employee, the built-in force control limits the forces at contact, adhering to the current safety requirements on force and torque limitations. Intuitively programmed by non-technical users, the robot arms go from box to operation in less than an hour, and typically pay for themselves within 195 days. Since the first UR robot entered the market in 2009, the company has seen substantial growth with the robotic arms now being sold in more than 50 countries worldwide.