Ceramics Manufacturer 'Fires Up' its Production Line with Rethink Robotics' Baxter

Du-Co Ceramics Integrates Robotics Into Ceramics Parts Manufacturing Process

BOSTON, Nov. 18, 2014 -- Du-Co Ceramics is the latest complex material manufacturer to leverage robotics as an innovation platform, adding Rethink Robotics' Baxter robot to its ceramic parts production line. Baxter works alongside the Du-Co team to place ceramic parts into a saggar, readying the parts for firing in the kiln.


Du-Co Ceramics is a leader in the 'Made in America' movement, creating and distributing technical ceramic products around the world. Headquartered in Saxonburg, PA, Du-Co employs more than 250 employees at two separate manufacturing facilities in the United States.

"As a custom shop, every day presents a new challenge on the plant floor. Most automation solutions don't have the flexibility needed to respond quickly enough to these changes in demand - but Baxter does," said Josh Rupp, Process Engineer at Du-Co Ceramics. "Baxter picks up and moves parts four at a time - allowing us to respond in record time."

With one Baxter deployed for less than a month, Du-Co already has plans to use a second Baxter in their process. After a smooth integration into a pick-and-place task, Du-Co envisions Baxter handling machine tending and bulk handling tasks in the future. Baxter can rapidly adapt to changes in process and parts allowing Du-Co to improve operational efficiency while maintaining precision and quality in its complex ceramics parts.

"Du-Co Ceramics is an excellent example of a manufacturer looking to balance flexibility with efficiency, precision and cost," said Jim Lawton, CMO of Rethink Robotics. "Like many of the manufacturers we work with, Du-Co is maintaining a competitive edge by building the factory of the future, leveraging smart, adaptive automation solutions that can quickly adjust to dynamic environments."

For more information, please visit www.rethinkrobotics.com.

Featured Product

Denso Robotics - Newest 6-axis VMB Series offers longer arm reach and higher load capacity

Denso Robotics - Newest 6-axis VMB Series offers longer arm reach and higher load capacity

The new VMB series represent some of the newest members to our 6-axis family of robots. These high-performance, versatile units offer a longer arm reach and a higher load capacity than traditional models which make VMB an excellent solution for palletizing, packaging, and material handling. New features include greater air piping, valve and signal line options, as well as new programming options with state-of-the-art functions using our new WINCAPS Plus software. VMB offers an IP67 protection grade along with meeting ISO Class 5, which makes them suitable for electric parts, food manufacturing processes, and pharmaceutical and medical devices. With the addition of the new VMB large robots, all manufacturing processes can now be automated by DENSO Robotics.