INNOVATIVE SERVOMOTORS SLASH CNC MACHINE BUILDING COSTS
* motors eliminate the need for a separate encoder cable
Naperville, IL, October 1, 2012 --- Today, NUM announces two new brushless
by eliminating the need for a separate encoder cable. Machine builders can
now use a single drive-to-motor cable for each motion axis, thereby reducing
cabling, speeding installation/commissioning, and improving system
performance.
NUM estimates that for a typical high-end CNC machine installation involving
20 metre cable lengths, the new technology can reduce total motor cabling
costs by as much as 20 percent per axis.
Available in 75, 95, 126 and 155 mm frame sizes and three different lengths,
the new SHX and SPX brushless servomotors offer machine builders a wide
choice of output power and speed ratings to match different machinery
applications. Both motor ranges feature high mass moments of rotor inertia,
optimized for machine tool feed axes, and combine excellent dynamic
performance with very smooth running, even at low speeds. The SHX range is
intended mainly for cost-sensitive applications and includes models with
continuous torque outputs from 1.2 to 20 Nm. For applications demanding
motors with maximum power-to-volume ratios and a high degree of protection
(IP67), such as high-end machine tools, grinding machines and robotics, the
SPX range offers units with continuous torque ratings from 1.4 to 23 Nm.
Developed for use with NUM's latest-generation NUMDrive X digital
servodrives and Flexium+ CNC platform, SHX and SPX brushless servomotors
only require a single cable connection. An innovative embedded digital
interface scheme allows the encoder power and position feedback data -
together with diagnostic information and thermal data from the motor's
temperature sensor - to be carried on just two shielded wires contained
within the motor's power cable. This approach has significant advantages for
machine builders. In addition to lower cabling costs, cable chains are
smaller and lighter, the onerous task of installing and debugging cable runs
is much less time consuming, and the reduced number of interconnections
improves reliability and immunity to electromagnetic interference.
All SHX and SPX brushless servomotors offer a choice of single- or
multi-turn digital encoders with medium, 20-bit (1,048,576 positions per
turn) resolution and plus/minus 60 arcseconds accuracy. Backed by the
precision control capabilities of NUM's new Flexium+ CNC kernel, this level
of encoder performance facilitates very smooth interpolated move profiles
and fine adjustment of speed. Both encoders are also available in safety
versions, which return position and redundant position data to the
servodrive using a secure certified protocol, and comply with the EN
61800-5-2 functional safety standard to SIL 2. NUM is also currently
developing a range of high resolution 23-bit digital encoders featuring an
accuracy of better than plus/minus 45 arcseconds, for applications demanding
ultra precise positioning.
Designers implementing machine safety schemes gain considerable benefit from
the tight functional integration of SHX/SPX servomotors and NUMDrive X
servodrives. Each drive module can incorporate a variety of safe motion
monitoring functions such as Safe Torque Off, Safe Stop 1 and 2,
Safely-Limited Speed, etc, with all critical system operations overseen by a
centralized safety PLC that forms an integral part of the Flexium+ CNC
system. This modular approach is very cost-effective, allowing high
integrity safety functions to be implemented on individual machine axes with
minimal additional components.
As standard, SHX motors have varnish impregnated housings with an IP64
rating, and their shafts are protected to IP54. The SPX motors feature a
special corrosion resistant coating, and both the housings and shafts have
an IP67 rating. If even higher levels of shaft protection are required for
applications involving direct exposure to fluids such as cutting oils, the
motors can be pressurized by connection to a compressed air supply.
All SHX and SPX brushless servomotors are available with plain or keyed
shafts, an optional electrically actuated permanent magnet holding brake,
and a choice of stator winding configurations. Designed for use in ambient
temperatures between 0 and 40 degrees Celsius, the motors can also be
operated at up to 55 Celsius with appropriate power de-rating.
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