Bison Gear Sees Production Gains with Robotic Automation

Implementation of automation has transformed Bison's gear blanking operation

St. Charles, IL - Bison Gear & Engineering Corp., a leader in the power transmission industry and a high-mix, low-volume (HMLV) manufacturer, highlights production gains with robotic automation. Bison incrementally introduces automation solutions and targets specific steps in the production process where automation can have the greatest impact. This includes both fully automating certain processes and using systems to assist human operators where possible and practical.

An example of Bison's full automation includes its Fanuc robot, which turns slugs of steel into finished gear blanks without any human interaction. This process previously required two human operators, but it now can happen in a fully automated fashion. The Fanuc robot transforms raw materials into inspected finished parts. Bison also uses a Renishaw comparator, which automates the inspection process by continually monitoring system accuracy and performance, automatically adjusting parameters where needed.

This spring marks five years since Bison's robot was brought online. In that time more than 500,000 gears have been finished in this automated gear blanking cell saving thousands of man hours.

For more information about Bison, visit https://www.bisongear.com.

###

About Bison Gear & Engineering Corp.

Bison Gear and Engineering began in 1960 by designing problem-solving gearboxes and gear motors for their customers. Today, the company has grown into an industry leader for fractional and low integral horsepower electric motor, gearmotor and gear reducer products by implementing innovative lean manufacturing processes, world class engineering and customer support teams driven by their Robusticity® design philosophy; allowing Bison to consistently expand its product line with new motion control and power transmission solutions. For more information on Bison or their products, please visit www.bisongear.com, or contact Bison directly at 1-800-AT-BISON (1-800-282-4766).

Featured Product

Nion: Next-level time-of-flight

Nion: Next-level time-of-flight

The new Nion 3D camera advances Time-of-Flight (ToF) technology with exceptional resolution, speed, and industrial robustness. Designed for demanding applications such as logistics, warehousing, industrial automation, and robotics, Nion delivers high-resolution depth data with real-time performance for faster, safer, and more flexible operations. At its core is the 1.2-megapixel Time-of-Flight sensor AF0130 from onsemi's Hyperlux ID family, offering up to four times the resolution of conventional VGA-based ToF cameras and significantly higher data density. Active 940-nm laser illumination ensures accurate and stable measurements in low-light conditions, artificial lighting, and even direct sunlight. With an IP67-rated housing, Nion is built for reliable operation in dusty, wet, and thermally challenging industrial environments. A user-friendly API with IDS peak support and compliance with the GigE Vision standard enable fast integration and flexible deployment in high-resolution 3D applications. The Nion 3D camera is now available from IDS Imaging Development Systems.