ABB Robotics launches OptiFact™ to unlock full potential of factory data

• OptiFact collects, manages, and analyzes data from hundreds of factory devices centrally, saving up to 25% time in data collection and analysis • The new platform, which complements ABB Robotics’ existing digital solution suite, helps factory operators increase production uptime by up to 20% • Pilot projects confirm OptiFact’s ease of use, ability to speed decision-making and optimize operations

ABB Robotics has released its new modular OptiFact™ software platform, which streamlines data collection, visualization, and analysis in automated production facilities. The platform enables users to collect, manage, and analyze data from hundreds of factory devices, including ABB robots, to determine key performance indicators including cycle time and overall equipment efficiency (OEE). By speeding up diagnostics and decision making, OptiFact increases the production line uptime with less engineering effort, ensuring production can keep pace with customer demand.


"Across industries, we see a dramatic increase in the digitalization of manufacturing as companies seek to increase the flexibility, efficiency, and sustainability of their operations in the face of changing consumer behaviors and long-term global skilled labor shortages," said Marc Segura, President of ABB Robotics. "At ABB Robotics, we are enabling this shift with software products that businesses need to accelerate their growth in today's fast-changing market."

Digitization, the acceleration of sustainable manufacturing and the pandemic have all contributed to the increased demand for automation solutions. According to the International Federation of Robotics (IFR), the number of robots sold worldwide has almost tripled over the past decade. Growing reliance on automation has resulted in increasingly complex production environments, driving demand for tools to enable plant managers to collect and capitalize on data gathered as a side product of automation.

Imagine, realize, elevate

OptiFact adds to ABB's comprehensive suite of leading digital solutions that help businesses of all sizes imagine new digitally enabled processes, realize them on the factory floor, and elevate operations by simplifying production to increase productivity and flexibility. With OptiFact, factory operators can determine the root cause of production errors and use ABB's RobotStudio® Cloud to make adjustments to the program and develop an improved robotic solution.

RobotStudio's desktop, cloud, and AR viewer solutions help users easily plan and imagine new deployments of ABB industrial robots or adapt existing ones to new production tasks. Its innovative features such as Automatic Path Planning allow robots to determine the most efficient paths and avoid collisions with existing obstacles. Offering a true "what you see is what you get" user experience with 99 percent accuracy between the robot's digital twin and its real-world deployment, RobotStudio speeds design and commissioning time by up to 50 percent.

Application-specific AI-driven software technology such as ABB's Item Picker offer value-added features that facilitate the realization of robotics deployments with enhanced performance, safety, and quality. Best-in-class motion control cuts the power requirements of pick and place operations by up to 17 percent, speeding tasks by 13 percent. VSLAM technology (visual simultaneous localization and mapping) leverages artificial intelligence for accurate indoor navigation in dynamic indoor environments.

Performance in multiple production environments
OptiFact has been deployed in several production facilities, including a highly automated automotive production environment, where it collects and analyzes production process cycle times and other key performance indicators, providing unparalleled visibility into factory operations and saving up to 25 percent of experts' time. As a result, the customer has added the deployment of over 580 robots in its operations.

The platform has also proven its value for small and mid-sized enterprises. An additional pilot demonstrated the platform's ability to identify production bottlenecks in production lines involving up to 20 robots. The customer's digital team integrated OptiFact into its production environment in just two months from first contact to final delivery. Once deployed, OptiFact simplified data collection and the visualization of key performance indicators such as cycle time and Programmable Logic Controller (PLC) alarms. By addressing operational inefficiencies detected using OptiFact, the facility increased production time by up to 20 percent.

Six months free access

ABB is holding a public preview competition, in which 20 winners will receive free access to OptiFact for six months, including access to customer support to test the platform, collect data, monitor equipment, and improve production efficiency. For more information click on https://new.abb.com/products/robotics/campaigns/optifact-competition .

Explore the benefits of OptiFact to learn how ABB's digital solution suite can accelerate automated businesses at https://new.abb.com/products/robotics/software-and-digital/optifact.

ABB (ABBN: SIX Swiss Ex) ABB is a technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. The company's solutions connect engineering know-how and software to optimize how things are manufactured, moved, powered and operated. Building on more than 130 years of excellence, ABB's ~105,000 employees are committed to driving innovations that accelerate industrial transformation.
ABB Robotics & Discrete Automation as one of the world's leading robotics and machine automation suppliers, is the only company with a comprehensive and integrated portfolio covering robots, Autonomous Mobile Robots and machine automation solutions, designed and orchestrated by our value-creating software. We help companies of all sizes and sectors - from automotive to electronics and logistics - become more resilient, flexible and efficient. ABB Robotics & Discrete Automation supports customers in the transition towards the connected and collaborative factory of the future. The business area employs approximately 11,000 people at over 100 locations in approximately 53 countries. go.abb/robotics

Featured Product

TM Robotics – Shibaura Machine THE SCARA range

TM Robotics - Shibaura Machine THE SCARA range

The THE range from Shibaura Machine is an extensive line up of SCARA robots. Available in four arm lengths THE400 (400mm), THE600 (600mm) and the most recent THE800 (800mm) and THE1000 (1000mm), this range is suitable for assembly, handling, inspection and pick and place processes in varied industrial applications. The THE1000 boasts a 20kg payload capacity and an impressive 0.44 second cycle time, providing high speeds for processes with large components. In fact, the range has been recognised for as the price-to-performance leader compared to other SCARA models in its price range due to its impressive speed versus payload capacity.