One Master-and-Tool plate pair picks up and holds the protective cardboard in place, while the other Master-and-Tool plate pair carries the staple gun to the load and secures the cardboard pieces to the finished bundle.

PRE-TEC Integrates ATI Tool Changers in a Fast Finishing Solution

Contributed by | ATI Industrial Automation

The Robotic Cardboard Applicator System from PRE-TEC offers Oriented Strand Board (OSB) manufacturers a way to protect their products during transit and helps keep inventory costs low. PRE-TEC developed an innovative set up for this application; Tool Changers from ATI Industrial Automation increase productivity, but keep the system’s footprint small. 

PRE-TEC’s system is convenient for manufacturers. It provides a one-step, value-added, finishing process that helps to ensure the OSB arrives at its final destination in perfect condition. OSB products are distributed by rail, truck, or ship, where moisture and extreme temperatures can warp the exposed boards. Manufacturers incur significant chargeback fees for defective boards; thus protecting the OSB loads is a critical step in managing inventory costs. Prior to the implementation of this system, protective cardboard sheets were applied post-production by hand, if they were used at all.

ATI’s Tool Changers are integral in providing flexibility to this application. Electrical power and air must be supplied to the end-of-arm tooling, but ATI’s diverse selection of Utility Modules can easily accommodate these requirements. What’s even more enticing is that the reliability of ATI’s Tool Changers ensures that each system will yield repeatable results for millions of cycles. 

The Robotic Cardboard Applicator System features two Master plates and Tool plates used in tandem to maximize the productivity of the robot. One Master-and-Tool plate pair picks up and holds the protective cardboard in place, while the other Master-and-Tool plate pair carries the staple gun to the load and secures the cardboard pieces to the finished bundle. With this innovative configuration, the system consolidates two tasks in one step. Processing time for each load is just 55 seconds, much more efficient than wrapping the bundles by hand. The system pays for itself by increasing throughput for customers and minimizing profit loss from damaged inventory. 

Brian Clark, Design Engineer at PRE-TEC, developed the cardboard applicator system. When asked why they chose ATI Tool Changers, he said, “We use ATI products because they work!” In these custom applications, there is a multitude of factors to consider: design, customer requirements, and outsourced components. For PRE-TEC, using ATI equipment means there is one less variable in the equation, and that they can have confidence that the parts will work and last the life of the system. 

ATI’s Tool Changers complement PRE-TEC’s uniquely-configured finishing process by providing flexibility and reliability in a simple one-step solution. For OSB manufacturers who want to maximize the ROI and reduce chargebacks from distributors, the Cardboard Side Protector just makes sense! 

PRE-TEC offers flexible automated solutions, in the form of advanced technology systems that provide process improvements able to meet expectations for speed, accuracy, flexibility, and optimal throughput in all types of manufacturing and assembly environments. 

The PRE-TEC Equipment Division supplies six-axis robot arms, custom built end-of-arm tools, and conveyance systems in the form of integrated manufacturing cells for finishing, material handling, and welding. 

 

The content & opinions in this article are the author’s and do not necessarily represent the views of RoboticsTomorrow
ATI Industrial Automation

ATI Industrial Automation

ATI Industrial Automation is a world-leading developer of robotic accessories and robot arm tooling, including Automatic Tool Changers, Multi-Axis Force/Torque Sensing Systems, Utility Couplers, Robotic Deburring Tools, Robotic Collision Sensors, Manual Tool Changers, and Compliance Devices.

Other Articles

Talking PACK EXPO with ATI
Booth #4619 - ATI brings the MC-10 Manual Tool Changer and the new Universal Compliance Compensator (UCC) to PACK EXPO 2018
IMTS Preview with ATI Industrial Automation
Booth #236417 - ATI will present three new products at the 2018 show. You may have heard about the Axia80; ATI’s high-performance, low-cost force/torque sensor, but this year attendees can see it live in an interactive demonstration.
Case Study: ATI Tool Changers Transform Schmalz’s Design-Test Center
Without tool changers, we have to manually detach the tool from the robot with bolts and thumbscrews, wheel the tool away on a cart, and attach a new tool the same way. This is tedious and not possible for one person to do by themselves.
More about ATI Industrial Automation

Comments (0)

This post does not have any comments. Be the first to leave a comment below.


Post A Comment

You must be logged in before you can post a comment. Login now.

Featured Product

ST Robotics Develops the Workspace Sentry for Collaborative Robotics

ST Robotics Develops the Workspace Sentry for Collaborative Robotics

The ST Robotics Workspace Sentry robot and area safety system are based on a small module that sends an infrared beam across the workspace. If the user puts his hand (or any other object) in the workspace, the robot stops using programmable emergency deceleration. Each module has three beams at different angles and the distance a beam reaches is adjustable. Two or more modules can be daisy chained to watch a wider area. "A robot that is tuned to stop on impact may not be safe. Robots where the trip torque can be set at low thresholds are too slow for any practical industrial application. The best system is where the work area has proximity detectors so the robot stops before impact and that is the approach ST Robotics has taken," states President and CEO of ST Robotics David Sands.