Michigan Manufacturing Success Story

EMP Utilizes ATI Tool Changers in Product Changeover Tooling

Engineered Machined Products (EMP), based in Escanaba Michigan, is a leading producer of machined components and energy saving systems. Like most manufacturers, EMP felt the difficult blows of the recession in 2009. Even after implementing robots and automation, EMP faced an onslaught of competition from low-cost labor markets. Brian Larche, EMP owner, and his manufacturing team in Escanaba were able to adapt the company's CNC and automation equipment to meet new customer needs. This proved to be the key in turning things around.


To facilitate these new customers, EMP required a robotic system utilizing five different robotic end-of-arm (EOA) tools to work with many different products and loading orientations. The robotic work cell needed to be changeover-friendly on the CNC side and be capable of fully automatic tool changes. Each EOA tool weighed approximately 350lbs, requiring an extremely accurate placement of the part, and had to work 24 hours a day in a challenging environment. Previous successes with ATI Industrial Automation products lead EMP to choose ATI's QC-110 Robotic Tool Changer for their automated changeover process. ATI Robotic Tool Changers have proven instrumental in the work cell's success, enabling quick, automatic, and safe exchange of changeover tooling. This allowed EMP to add new product families to their shop and helped them provide customers with the highest quality product at competitive pricing.

Successful manufacturing has many challenges. Utilizing ATI Robotic Tool Changers can greatly improve the flexibility and productivity of automated work cells. ATI Industrial Automation offers a wide variety of Tool Changer models and can design custom units engineered to your specific needs. ATI Robotic Tool Changers have proven themselves valuable at companies like EMP. Come see how ATI products can help your business succeed.

Featured Product

3D Vision: Ensenso B now also available as a mono version!

3D Vision: Ensenso B now also available as a mono version!

This compact 3D camera series combines a very short working distance, a large field of view and a high depth of field - perfect for bin picking applications. With its ability to capture multiple objects over a large area, it can help robots empty containers more efficiently. Now available from IDS Imaging Development Systems. In the color version of the Ensenso B, the stereo system is equipped with two RGB image sensors. This saves additional sensors and reduces installation space and hardware costs. Now, you can also choose your model to be equipped with two 5 MP mono sensors, achieving impressively high spatial precision. With enhanced sharpness and accuracy, you can tackle applications where absolute precision is essential. The great strength of the Ensenso B lies in the very precise detection of objects at close range. It offers a wide field of view and an impressively high depth of field. This means that the area in which an object is in focus is unusually large. At a distance of 30 centimetres between the camera and the object, the Z-accuracy is approx. 0.1 millimetres. The maximum working distance is 2 meters. This 3D camera series complies with protection class IP65/67 and is ideal for use in industrial environments.