Sawyer is a smart, collaborative robot that can be trained by demonstration and change tasks quickly to fit the individual needs of the factory.
By Elisabeth Behrmann & Christoph Rauwald for Bloomberg Business: “Robots can’t deal with the degree of individualization and the many variants that we have today,” Markus Schaefer, the German automaker’s head of production, said at its factory in Sindelfingen, the anchor of the Daimler AG unit’s global manufacturing network. “We’re saving money and safeguarding our future by employing more people.” Mercedes’s Sindelfingen plant, the manufacturer’s biggest, is an unlikely place to question the benefits of automation. While the factory makes elite models such as the GT sports car and the ultra-luxury S-Class Maybach sedan, the 101-year-old site is far from a boutique assembly shop. The complex processes 1,500 tons of steel a day and churns out more than 400,000 vehicles a year. That makes efficient, streamlined production as important at Sindelfingen as at any other automotive plant. But the age of individualization is forcing changes to the manufacturing methods that made cars and other goods accessible to the masses. The impetus for the shift is versatility. While robots are good at reliably and repeatedly performing defined tasks, they’re not good at adapting. That’s increasingly in demand amid a broader offering of models, each with more and more features. Cont'd...
Even if you are part of management yourself, you will need to justify the integration of the robot with solid arguments. We suggest the "Scotty maneuver": under-promise, over-deliver!
World-Class Automation Providers Freise Automation and HAHN Robotics to Deliver Sawyer Robot to German Manufacturers
P-Rob 2 is an all-in-one robotic solution combining robot arm, sensor technologies and software including an embedded PC as control unit. So all that needs to be done is plug-in and run.
Documenting the actual process will allow you to evaluate if the process can be automated. This will also give you a starting point on cell performance and improvement opportunities.
In this section, well discuss how to present the idea of automating your production with your workforce, and how to help diminish fears of working with robots.
Getting Started with Collaborative Robots - Part 2 - How to Identify Potential Processes for Automation
At this point, we need to discuss the strengths and limitations of process automation with collaborative robots.
By Sam Byford for The Verge: Nearly half the jobs in Japan could be performed by robots in a decade or two, according to a recent study by Nomura Research Institute. If that's the case, then the International Robot Exhibition — IREX for short — is going to be the best place possible to get a glimpse of Japan's future. Held in Tokyo once every two years since 1973, IREX is the biggest robot show in the world, and it features everything from cute communication bots to immensely powerful industrial machinery. Companies like Fanuc, which makes robot factory equipment used by Apple and Tesla but generally stays out of the spotlight, take center stage at IREX to demonstrate how effortlessly their articulated arms can pick up entire cars. It's a show where online video companies' dancing idol robots rub shoulders with government-sponsored androids designed to save lives in natural disasters. As you might imagine, it's quite the place to walk around. Cont'd...
This is the first in a series of articles about Collaborative Robots
Jim Lawton for Forbes: Peter Drucker said “Culture eats strategy for breakfast” and in my experience there’s no industry where that wisdom holds more true than manufacturing. I’m not a hardened cynic, just a pragmatist, having spent the majority of my career bringing technology that disrupts the status quo – from inventory optimization and managing risk in the supply base to collaborative robots. Manufacturers are among the most skeptical buyers and for good reason – what they do is hard, complex and things are done the way they are done because it’s been proven to work. There are times though when the opportunity to transform the business is so compelling that – as Drucker said – executives need to spend whatever time is necessary to tear down the cultural barriers that are getting in the way of the strategy that capitalizes on the moment. In the category of robotics and industrial automation, now is one of those times. It’s been more than 50 years since Unimate went to work at a GM plant unloading heavy parts and welding them onto automobile frames. Manufacturing has changed a lot and today is on an evolutionary path toward the 4th industrial revolution. Unfortunately, while executives may be ready to move quickly toward the factories of the future for first mover advantage, many automation engineers remain entrenched in 20th century thinking about robots — when they were highly customized solutions, designed to perform one task over and over again, with a price tag to match. Cont'd...
MIP robotics is a startup founded in 2015 and based on research conducted for many years. The company aims to provide accessible, industrial robots, especially for SMIs (small and medium industries). In other words, like 3D printing in recent years, MIP wants to democratize industrial robotics. The robots can be used to automate repetitive, arduous or dangerous tasks; indeed it is possible to set the standard gripper arms: suction cup, hook, screwdriver, blade etc. Application examples are numerous: storing goods in cartons, checking the tightening torque, making the automated cutting, removing non-compliant products etc. MIP allows its customers to increase their productivity (and hence margins) in order to improve the quality or reduce the hardship. The investment can be made profitable in only 6 month. The "Junior " is a robot called "SCARA" (that is to say a horizontal arm) operating on a range of 600mm and fixed on a vertical axis in a standard 400mm high. These dimensions can be adjusted on demand. Its speed reaches up to 250mm/s with an accuracy of 0.5mm and can move up to 5kg. Junior is also characterized by its ease of use: for instance you can teach the robot the movements to be carried out by manually moving the robotic arm. Finally, the robot stops in case of impact, enabling collaborative applications if all safety conditions are met. While prices often start around €20,000 on the market, Junior is available from €8000. Full Press Release:
Jillian D'Onfro for Business Insider: Amazon is ramping up its robotics efforts and testing new technology that could make it safer to operate the fleet of robots toiling in its warehouses, according to recent FCC filings. The FCC gave Amazon Robotics an expedited experimental license to test a "proximity sensing system" that the company hopes to deploy in fulfillment centers outside the U.S. Amazon Robotics "seeks to evaluate radiolocation technology to be used in the operation of robotics in fulfillment centers outside the United States," the company said in the filing, the first such FCC filing by Amazon Robotics. While Amazon stresses that the technology is strictly for internal use, and not something it intends to sell to "end users," the filing underscores the company's increasing investment and innovation in robotics, which has the potential to transform a broad swath of industrial and consumer markets. Cont'd...
Here are some of the best applications that can be done by a collaborative robot (in my own opinion).
Dutch Design Week 2015: Delft University of Technology graduate Rob Scharff has created a soft robotic limb that can shake hands with people. The hand was created as part of Scharff's Soft Robotics research project – which focuses on the ways robots can be integrated with more tactile materials, and so improve robot-human interactions. Cont'd...
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Need to increase safety? Are you using light curtains? Is space a concern? Dynatect's Gortite® VF Automated Machine Safety Door combines safety technology, speed, and a physical barrier to isolate hazardous operations. Use of a physical barrier with safety sensors can save up to 30 square feet of manufacturing space. Using the ANSI minimum safety distance formula, the Gortite® VF Door limits the depth penetration factor and average approach speed, allowing closer location of the safeguarding device. Unlike light curtains, which can't contain process hazards, an automated machine safety door can isolate common workplace debris. This physical barrier is designed to contain process driven hazards such as weld sparks, UV flash, and light debris. Thus, the operator can maintain closer proximity to the work area improving ergonomics and productivity.