Industry 4.0 Smart Factories and Smart Machines continue to drive dramatic efficiency improvements across the supply chain, within the factory and inside machines.
JULIE COLLINS for Fox 6 Now: The world's largest robot is here in Milwaukee. But folks looking to get a glimpse of the giant piece of technology better act fast.With precision and ease, this robot can pick up an 800-pound motorcycle! "Well you can't help but be astounded by it, quite frankly. It's quite large," said James Schneberger with New Berlin Plastics, Inc. And it's right here in Milwaukee at Exact Automation. The company purchased the machine from FANUC -- a Japanese company. It arrived in November, but Exact Automation had work to do before it got here. "We had to pour new concrete in the building. We had to put 100,000 pound of concrete to prepare as a base for this robot because it weighs so much," said Exact Automation Owner Jim Mevis. Schneberger works around robots -- but nothing this large. Weighing in at 26,000 pounds, Schneberger is astonished at its size. Cont'd...
Manufacturing partners need you just as much as you need them. Stay loyal because they can really help you in the early days.
Borrowed from the military, Communications, Command and Control (sometimes called 3C), are the three key organizing principles for acquiring, processing and disseminating information
As they watch fellow companies successfully use robotics, see what it takes to switch to a fully or semi-automated system and be reassured by a human back-up system, it seems inevitable that more folding carton manufacturers will soon be adopting robotics.
Tekla S. Perry for IEEE Spectrum: Velo3D, based in Santa Clara, Calif., has $22.1 million in venture investment to do something in 3-D printing: That makes it fourth among 2015’s best-funded stealth-mode tech companies in the United States, according to CB Insights. This dollar number is about all the hard news that has come out of this startup, founded in 2014 by Benyamin Butler and Erel Milshtein. But job postings, talks at conferences, and other breadcrumbs left along Velo3D's development trail—has created a sketchy outline of this company’s plans. Consider which 3-D printing technology is ready for disruption: metal. 3-D printing of plastics took off after 2009, when a key patent that covered the deposition technology expired; we now have desktop printers for 3-D plastic objects as cheap as $350. Printing of metal objects—done regularly in industry, particularly aerospace—uses a different, and, to date, far more expensive technology: selective laser sintering. This technology melts metal powders into solid shapes; it requires high temperatures, and far more complicated equipment than what’s found in the layering sort of printers used for plastic. The patent for this technology expired in early 2014—just before the formation of Velo3D. At the time, industry experts indicated that there wouldn’t be cheap metal printers coming anytime soon, but rather, would only come after “a significant breakthrough on the materials side,” OpenSLS’s Andreas Bastian told GigaOm in 2014. Could Velo3D’s founders have that breakthrough figured out? Cont'd...
Greg Nichols for ZDNet: Google-owned Boston Dynamics got some bad news in the final days of 2015. After years of development and intensive field trials, the Massachusetts-based robotics company learned that the U.S. Marines had decided to reject its four-legged robotic mule, Big Dog. The reason? The thing is too damn noisy for combat, where close quarters and the occasional need for stealth make excess machine noise a liability. The setback reminded me of a story another group of robotics engineers told me about the development of their breakthrough machine, a robotic exoskeleton that enables paraplegics to walk and soldiers to hump heavy packs without wearing down. It also reminded me of a powerful approach to solving problems and dealing with setbacks that I've encountered again and again reporting on robotics. Ekso Bionics, which went public in 2015, invented the first viable untethered exoskeleton, one that doesn't need to be plugged into an external power source. Their achievement rests on one engineering breakthrough in particular, and to arrive at it Ekso's engineers had to do something that's surprisingly difficult but incredibly instructive for non-engineers--they had to change the way they thought about their problem. Cont'd...
P-Rob 2 is an all-in-one robotic solution combining robot arm, sensor technologies and software including an embedded PC as control unit. So all that needs to be done is plug-in and run.
By Tiernan Ray for Barron's: Bernstein Research’s Alberto Moel, who follows tech-industrial companies such as Corning(GLW) and AU Optronics (AUO), this afternoon offered up a thinks piece on robotics andfactory automation, arguing that some of the costs of automation beyond the basic cost of the robot are about to get dramatically cheaper, thanks in large part to artificial intelligence akin to what Alphabet (GOOGL) and others are doing. Moel notes that the basic components of factory robots are only falling by perhaps 6% per year, their cost reduction bounded by things such as casings and servomotors and reduction gears that don’t rapidly fall in cost. But, writes Moel, the cost to install and adjust these machines on a factory floor is ten times their component cost and that stuff can be reduced more dramatically: How much this integration costs varies widely. An often-cited rule of thumb is that a $50,000 robot will need $500,000 of integration costs before it is all said and done. Of course, these integration costs can be amortized over many robots, so perhaps a better estimate would be 3-5x the robot cost [...] But I do believe we are at an inflection pointthat will materially increase the capability of automation systems and substantially reduce programming, setup, and fixturing costs which are the largest cost element in most automation efforts. So instead of a measly 6% YoY cost reduction , we get 25-30% YoY declines, and automation Nirvana. Cont'd.. .
Smart Homes, Robotics, Automation, Unmanned Vehicles, Solar and Wind Energy. Regardless of where you work or what you do, these topics are affecting your life and will continue to do so in the future.
By Charles Orlowek for The Hill: Good news? Boston Consulting Group foresees more large manufacturers boosting production for the American market by adding capacity in the U.S. itself, compared with any other country. It cites “decreasing costs and improved capabilities of advanced manufacturing technologies such as robotics." Under this optimistic scenario, how much value would American workers add? When robotics and other automation gets built for, and installed in American workplaces, where are jobs created? Increasingly, these jobs are being created and sustained outside the United States, even for domestic factories. The first industrial robots were developed and manufactured by Americans, and General Motors became the first user, in 1961. Over recent decades, however, the domestic robot industry has declined. A Commerce Department national security assessment from 1991 asserted that American robot manufacturers lost market share throughout the 1980s, with shipments of U.S.-manufactured robots falling by 33 percent between 1984 and 1989, despite robust domestic demand and a weak dollar. Cont'd...
At GE's Global Research Center, we're also looking at the next generation of robotics - drones for aerial-based surveillance and inspection, small scale crawlers for in-situ inspection, and mobile collaborative robotics for things like machine tending in our factories.
Here is a summary of what Tradeshows, Conferences & Exhibitions to look forward to in the coming months.
Documenting the actual process will allow you to evaluate if the process can be automated. This will also give you a starting point on cell performance and improvement opportunities.
Advanced Manufacturing Conference & Expo 2016 will be held from February 9th - 11th in Anaheim, California. This RoboticsTomorrow.com Special Tradeshow report aims to bring you news, articles and products from this years event.
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Industrial Robotics - Featured Product
IPR Robotics offers a wide range of servo-driven 7th axis linear rails for industrial robots. These rails come in ten different sizes and are constructed from modular high strength extruded aluminum sections to handle payloads of 100 kg to 1600 kg or from steel to handle 2000 kg payloads. This variety of rail sizes allows each application to be sized correctly, controlling the space required and the price point. The drive train design of these rails utilizes helical gear-racks and is proven over 10 years to be repeatable and reliable, even in tough foundry applications.