Jim Lawton for Forbes: Peter Drucker said “Culture eats strategy for breakfast” and in my experience there’s no industry where that wisdom holds more true than manufacturing. I’m not a hardened cynic, just a pragmatist, having spent the majority of my career bringing technology that disrupts the status quo – from inventory optimization and managing risk in the supply base to collaborative robots. Manufacturers are among the most skeptical buyers and for good reason – what they do is hard, complex and things are done the way they are done because it’s been proven to work. There are times though when the opportunity to transform the business is so compelling that – as Drucker said – executives need to spend whatever time is necessary to tear down the cultural barriers that are getting in the way of the strategy that capitalizes on the moment. In the category of robotics and industrial automation, now is one of those times. It’s been more than 50 years since Unimate went to work at a GM plant unloading heavy parts and welding them onto automobile frames. Manufacturing has changed a lot and today is on an evolutionary path toward the 4th industrial revolution. Unfortunately, while executives may be ready to move quickly toward the factories of the future for first mover advantage, many automation engineers remain entrenched in 20th century thinking about robots — when they were highly customized solutions, designed to perform one task over and over again, with a price tag to match. Cont'd...
Medical device manufacturer Tegra Medical faced profit erosion as costs went up and customers demanded price cuts. Deploying three collaborative robot arms from Universal Robots to tend the machines manufacturingmedical instruments doubled throughput, freed up 11 full time positions and enabled the manufacturer to keep up with customer demand while keeping costs down.
MIP robotics is a startup founded in 2015 and based on research conducted for many years. The company aims to provide accessible, industrial robots, especially for SMIs (small and medium industries). In other words, like 3D printing in recent years, MIP wants to democratize industrial robotics. The robots can be used to automate repetitive, arduous or dangerous tasks; indeed it is possible to set the standard gripper arms: suction cup, hook, screwdriver, blade etc. Application examples are numerous: storing goods in cartons, checking the tightening torque, making the automated cutting, removing non-compliant products etc. MIP allows its customers to increase their productivity (and hence margins) in order to improve the quality or reduce the hardship. The investment can be made profitable in only 6 month. The "Junior " is a robot called "SCARA" (that is to say a horizontal arm) operating on a range of 600mm and fixed on a vertical axis in a standard 400mm high. These dimensions can be adjusted on demand. Its speed reaches up to 250mm/s with an accuracy of 0.5mm and can move up to 5kg. Junior is also characterized by its ease of use: for instance you can teach the robot the movements to be carried out by manually moving the robotic arm. Finally, the robot stops in case of impact, enabling collaborative applications if all safety conditions are met. While prices often start around €20,000 on the market, Junior is available from €8000. Full Press Release:
ABB has introduced its highest payload, multipurpose industrial robot, the IRB 8700. The robot has a reach of 3.5 meters and is capable of handling a payload of up to 800 kg (1000 kg with the wrist down; 630 kg with LeanID). Designed for the ultimate in uptime, reliability and reduced maintenance, the IRB 8700 provides the lowest total cost of ownership among competitor high payload robot models. The new robot is targeted for material handling applications in the automotive, transportation and other heavy industries. “When designing the IRB 8700, we focused on combining ABB’s largest ever model with an unusually long reach for a robot in the high payload class,” said John Bubnikovich, vice president, sales and marketing, ABB Robotics North America. “Utilizing ABB’s superior motion control technology at high moments of inertia, the new robot automatically adapts and adjusts its speed to accommodate heavy and wide parts. With a compact footprint, optimized counterweight, parallel linkages, stiff axes and fewer drive motors, the IRB 8700 keeps its momentum down and speed up, providing unmatched agility and performance.” The IRB 8700, ABB’s largest ever robot offers all the functionality and expertise of the ABB portfolio in a much bigger package. The robot has only one motor and one gear per robot axis, while most other robots in this size class use dual motors and/or gears. In addition, there are no gas springs; only a reliable counterweight and mechanical springs for counter balancing. Together these design elements mean the IRB 8700 has fewer components and is able to deliver shorter cycle times and higher accuracy – making it 25% faster than any comparable competitor robots in its payload range. Full Press Release:
The first-of-its-kind solution consists of a standard commercially available robot, composite deposition end-effector hardware and a comprehensive software suite.
Here are a few projects we think are worth looking into. Be careful... it is crowdfunding.
Here are some of the best applications that can be done by a collaborative robot (in my own opinion).
By Gary Robbins for the San Diego Union Tribune: UC San Diego is creating a robotics institute that will develop machines that can interpret everything from subtle facial expressions to walking styles to size up what people are thinking, doing and feeling. The “See-Think-Do” technology is largely meant to anticipate and fulfill people’s everyday needs, especially the soaring number of older Americans who want to live out their lives in their own homes. Engineers envision robots that are so good at sizing up people, places and situations that they could help evacuate crowds from dangerous areas and pick through the rubble of an earthquake to look for survivors. The newly created Contextual Robotics Institute will be formally announced on Friday when some of the nation’s top scientists meet at UC San Diego to discuss the future of robotics. The campus has already lined up support from such San Diego companies as Qualcomm, which needs new markets for its computer chips, and Northrop Grumman, which develops unmanned aerial vehicles. “Our plan is to do the research and development that’s needed to realize robots of the future — robots that are safe, useful and autonomous in any environment,” said Albert Pisano, dean of UC San Diego’s Jacobs School of Engineering. Cont'd...
Our technologies are designed to fulfill the complex requirements of industrial robotics.
Suryansh Chandra claims the affordable robotic arm his company Automata is developing could lead to robots becoming as ubiquitous as desktop 3D printers. "Today, every design studio has a 3D printer," Chandra says. "Soon, we hope to get to the point where every design studio has a robotic arm." Chandra founded Automata together with Mostafa Elsayed five months ago, after they became frustrated by the expense and complexity of industrial robots while working at the research division at Zaha Hadid Architects. "If you're out to get a robot today, you'd have to spend 50 or 60 thousand dollars," Chandra explains. "Our goal is to democratise robotics through a low cost hardware platform and easy to use software." Automata's first product is a plastic six-axis robotic arm called Eva, which weighs 2.3 kilograms and will cost $3,000 (£2,000). "Unlike industrial robots that are heavy and expensive, Eva is low cost and lightweight," Chandra says. "She can pick up 750 grams when fully outstretched and about a kilogram in a more recessed position." Cont'd...
As manufacturers adopt smart manufacturing, robotic systems are getting a lot of attention; however, the engineering and expertise required to design these systems is holding back many manufacturers.
Dutch Design Week 2015: Delft University of Technology graduate Rob Scharff has created a soft robotic limb that can shake hands with people. The hand was created as part of Scharff's Soft Robotics research project – which focuses on the ways robots can be integrated with more tactile materials, and so improve robot-human interactions. Cont'd...
We have a new suite of specialized tools for cutting and welding which we will be demoing at Fabtech.
FABTECH gives Stäubli an opportunity to illustrate solutions that improve productivity while increasing profits.
A robotics breakthrough by product design and development firm Cambridge Consultants is set to boost productivity across the food chain – from the field to the warehouse. It paves the way for robots to take on complex picking and sorting tasks involving irregular organic items – sorting fruit and vegetables, for example, or locating and removing specific weeds among crops in a field. “Traditional robots struggle when it comes to adapting to deal with uncertainty,” said Chris Roberts, head of industrial robotics at Cambridge Consultants. “Our innovative blend of existing technologies and novel signal processing techniques has resulted in a radical new system design that is poised to disrupt the industry.”
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Industrial Robotics - Featured Product
Harmonic Drive LLC, a leader in high precision motion control introduces new lightweight versions of select gearhead products. The new gearheads are ideal for designs where weight is a critical factor. Building on the success of Harmonic Drive LLCs current gear units, new lightweight versions were the next logical evolution of the CS/ SH product lines. With weight reductions of 20-30% without any reduction in torque ratings, the Lightweight (LW) gear units provide exceptional torque density.